Due to increasing technological development, more and more material combinations (composites) are used in industrial areas today. The list of material combinations that can be cut and therefore of the applications for our saws has thus expanded dramatically. Our response to this is the further enhancement and expansion of our saws to meet your needs.

Our diamond band saws (not to be confused with wire saws!) have proven themselves over the years, especially for cutting difficult materials and material combinations in materials research and development, quality assurance, production, and medical implant research.

The decisive advantages for you:
Low cost per cut
Speed
Reliability
Professional service

The saws are available in both CL (= Contact Line) and also in CP (=Contact Point). Which system you choose depends on the one hand on the size of your sample, and on the other hand on your requirements for a cut result. We will be glad to advise you with respect to areas of application and we can do tests in our laboratory.
EXAKT 300 CP/R with reversing drive

For quick, clean cuts of composites. Especially those composites which combine hard and soft materials (such as metals and plastics) can be cut well with the EXAKT 300 CP/ R. The interface between the individual materials and the workpiece contour can be depicted very well. A reversing cutting band, which changes its direction cyclically, cuts off any burrs that might have formed.

It combines, distributes, homogenizes three roll shafts.

Three roll shafts from homogenization, airing, wetting, grinding processes meet your different needs at the same time. From food industry to nanotechnology – EXAKT three roll shafts are used in various industrial and research applications. Regardless of which paste needs to be processed, EXAKT tree roll shafts can break any batch and powder tufts and reduce particle sizes. With this technology, it creates the highest fineness and quality materials.

APPS:
It is used in the laboratory and production. The four model types allow it to be tailored to suit various demands and challenges, with a variety of cylinder diameters, cylinder lengths and cylinder materials.

• Electronic gap setting in 1-µ steps
• One-pass calibration – automatic adjustment of roller parallelism
• Electronic display of dispersing process in real-time
• Gap mode: roller gaps from 5 µm to 180 µm
• Force Mode: adjustable line pressing to 26 N/mm (determined by working width)
• Processing of less than 10 ml
• Throughput of up to 18l/h at 10 µm gap width
• Roller material: ceramics (Al2O3 or SiC), steel (chrome plated)

EXAKT 300 CP/R Profile
EXAKT 300 CP/R

The EXAKT 300 CP/R has been specifically adapted to meet the requirements of the sealing industry. Its ability to provide clean, plane-parallel cuts with minimal burrs creates surfaces that can be used to assess the geometry of the workpieces in quality control labs and on production lines. A reversing cutting band, which changes its direction cyclically, cuts off any burrs that might have formed. This way, it is possible to make a quick assessment, which keeps production losses low. 

For more than 15 years, we have been perfecting grinding devices with the goal of achieving outstanding surface quality paired with the greatest plane-parallelism. Our strengths lie in the processing of difficult materials and hard/soft combinations.

The advantages of the EXAKT 400CS – the greatest plane-parallelism and outstanding surface quality – are, among other things, the prerequisite for creating a thin-ground section. Sample thicknesses in the range of 20 µm can be achieved easily. The deviation of the sample thickness after the grinding lies within a precision of approx. +/- 1.5 µm. For this we use special grinding papers and grinding films.

The EXAKT 400CS plate grinder with basic equipment is configured so that it switches off automatically once it has reached a specified target value.