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Highest product quality, user-friendly, low-maintenance injection molding machines for processing liquid silicones.
LIM injection machines, the machine series created as a result of long and successful product development time, is a brand new injection system that offers higher precision, compact design and ease of maintenance than ever before.
LIM injection unit:
LIM technology for the cost-effective production of liquid silicone parts. Technological leadership, ease of operation and maintenance, highest precision, compact design.
Product range:
Production of molded parts from LSR (Liquid Silicone Rubber) in injection volumes up to 400 cm3.
Easy maintenance:
Cleaning the injection unit in a few easy steps – complete removal takes just a few minutes for cleaning.
Process technology:
Liquid tempering for nozzle head and injection chamber. Best processing conditions for high viscosity and high density LSR materials.
Sensitive:
FIFO system, highest precision and compact design.
Standard equipment:
* Energy-saving MAPLAN Cool Drive – system *
* Microprocessor control PC5000touch
* Linear positioning system for clamping and injection unit and extractors on both injection and compression edges.
* 4 flow-controlled cooling circuits (2 of which can be customized for the user)
* Oil filter, oil level and oil temperature control
* Optimized usage area
* MAPLAN LIM-high precision injection unit with FIFO principle
* Retractable injection unit for high flexibility
* Cooled Nozzle and injection chamber
* Easy cleaning for plasticizing roller, screw and injection chamber
* Special-LSR-check valve
Options:
* Central Pusher
* Hydraulic extractor on the injection and / or compression side
* Heating and cooling devices for injection chamber, machine nozzle covers or cold runners
* Vacuum Pump
* Microprocessor control features for PC5000touch
* Pneumatic safety gate for the front of the machine
* Additional heating zones
* Magnetic clamping system
* Heating plates
* 3-zone plate heating control
* Reinforced heating plates 390x400mm (only for non-extractor)
* Single or double brush system to remove material from the mold.
* Power factor adjustment unit for LSR
* LIM – screw injection unit (FIFO)
* User-specific machine nozzles
* Static mixer
* Shut-off nozzle
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MAPLAN Edition and EditionS Vertical Machine Series
Optimum performance and energy efficiency, minimum coverage, MAPLAN FIFO short nozzle rubber injection unit for rubber and silicone parts production.
A machine concept based on the latest technological innovations that sets new standards where performance and economy meet.
The MAPLAN FIFO rubber injection unit represents the best productivity, efficiency and ergonomics for the production of molded rubber parts.
Product range:
* Production of very precise molded parts made of rubber and silicone with a dosing volume ranging from 200cm³ to 12500cm³.
Yield:
* Cool Drive II energy saving servo-hydraulic transmission system for energy saving and dynamic production in all versions.
* Fixed plate on the injection side, optimal mold clamping by eliminating deflection and maximum plate support with large clamping piston.
Control Technology:
* With its intuitive touch screen panel, the PC5000 opens new dimensions in optimizing the injection-molded injection molding process.
MAPLAN FIFO Rubber Injection Unit:
* High precision FIFO injection unit
* Short Nozzle transfers the maximum injection pressure directly into the mold or cold runner.
* Chilled nozzle – Nozzle need not be withdrawn.
* Easy exchange and cleaning of materials.
* Dosage volumes between 200 – 12500 cm3
* Oil temperature control for plasticizing unit, injection chamber and nozzle
* Fixed L / D ratio.
Standard Equipment:
* Microprocessor controlled P5000 touch.
* Energy-saving Servo-hydraulic Cool Drive II system.
* Energy saving hydraulic pump with proportional pressure / flow control.
* Electronic linear positioning system for clamping unit, injection unit and extractors on the injection and compression sides.
* Double circuit cooling unit (thermo oil) for plasticizing roller and injection chamber
* Lane access control
* Precise volume control of the injection unit
* Optimized heater cartridges.
* Heating control with solid state relays, heating plates with insulated outer edges.
* Operator control unit with adjustable angle and height
* System pressure sensor compression force sensor.
* Large heating plates and clear width, therefore more space and easy removal
* Large size clamping unit for burr-free production
* With integrated light curtain for highest safety and ergonomics.
Options:
* Hydraulic extractor on the injection and / or compression side.
* Central extractor (hydraulic or pneumatic)
* Injection roller, injection chamber, heating and cooling devices for cold runner.
* Insulated heating plates for high temperature applications.
* Vacuum Pump.
* Additional features for PC5000 touch.
* Alternative injection volumes.
* Additional heating zones
* Magnetic clamping system.
* Automatic tape feeding device.
* 70% and 100% Displacement of the heating plate.
* Back pressure adjustment.
* Equipment for the processing of solid, liquid silicone and thermoplastic elastomer.
* EUROMAP interface
* Logical Actions
* Other options can be requested; Please refer to the PC5000 touch folder for more control options.
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Maplan edition and editions Horizontal Machine Series
Rubber injection machines for the production of o-rings and seals in fully automatic production; highest accuracy and efficiency, low maintenance time.
Horizontal machines for the fully automatic production of sealing elements and molded parts.
A machine concept based on the latest technological standards, superior performance in terms of performance and economy. It provides production of large size rigid clamping units, burr-free seals and molded products.
Product range:
Production of O-rings, seals and molded products fully automatically with a dosing volume ranging from 200 cm3 to 8600 cm3.
Control technology:
With its intuitive touch screen interface, the PC5000 touch control opens new dimensions in optimizing injection molding.
Productivity:
Cool Drive II servo-hydraulic drive system for energy-efficient and highly dynamic production in all versions S types.
Special Design:
Economical, efficient brush and extractor systems for automatic removal of parts.
MAPLAN FIFO Rubber Injection Unit:
* High precision FIFO injection unit
* Short nozzle transfers the maximum injection pressure directly into the mold or cold runner.
* Chilled nozzle – Nozzle need not be withdrawn.
* Easy replacement and cleaning of materials
* Dosage volumes between 200 – 8600 cm3
* Oil temperature control for plasticizing unit, injection chamber and nozzle
* Fixed L / D ratio.
Standard Equipment:
* Microprocessor controlled P5000 touch.
* Energy-saving Servo-hydraulic Cool Drive II system.
* Energy saving hydraulic pump with proportional pressure / flow control.
* Electronic linear positioning system for injection unit and extractors on the injection and compression sides.
* Double circuit cooling unit (thermo oil) for plasticizing roller and injection chamber
* Lane access control
* Reduced die centering diameter (200-930cm3)
* Precise volume control of the injection unit
* Optimized heater cartridges.
* Heating control with solid state relays, heating plates with insulated outer edges.
* Large size clamping unit for burr-free production.
* Electric back pressure adjustment.
* Adjustable control panel.
* System pressure sensor, compression force sensor, back pressure sensor.
* Pneumatic safety door on the front (up to 400)
Options:
* Hydraulic extractor on the injection and / or compression side.
* Central Opener. (hydraulic or pneumatic)
* Injection roller, injection chamber, heating and cooling devices for cold runner.
* Insulated heating plates for high temperature applications.
* Vacuum Pump.
* Additional features for PC5000 touch.
* Pneumatic safety door for the front
* Alternative injection volumes.
* Additional heating zones
* Magnetic compression system.
* Brush and extractor devices up to 3 vertical modules
* Automatic tape feeding device.
* Support arm system for the operating unit.
* FIFO double injection unit with retractable injection unit with dosage volume of 1600 cm.
* Back pressure adjustment
* 3-zone regulation for heating plates
* For solid and liquid silicone processing
* Other options can be requested
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MAPLAN TPE Vertical Injection Molding Machine Series for TPE Thermoplastic Elastomers Injection molding machines for processing thermoplastic elastomers, providing user-friendly, highest product quality and low maintenance time. The compact design provides the highest level of precision, repeatability and ease of maintenance. The proven injection unit concept has direct drive of the internal hydraulic and screw. |
TPE Injection Unit
TPE technology for the cost-effective production of thermoplastic elastomer parts. Technological leadership, ease of operation and maintenance, highest precision, compact design.
Product range:
Production of molded parts from TPE (ThermoPlastic Elastomers) up to 144 cm3 volume.
Process Technology
Superior melting homogeneity thanks to 22: 1 constant L / D ratio and high injection pressures up to 3000 bar.
Control technology
With its intuitive touch screen interface, the PC50 opens new dimensions in optimizing controlled injection molding.
Standard Equipment
* PC50touch with microprocessor control
* Energy-saving MAPLAN Cool Drive – system
* Electronic linear positioning system
* Clamp plates with EUROMAP
* 4 word circuits (customizable to the user)
* Electric back pressure adjustment.
* Fully controlled injection process
Compact design
* Retractable hydraulic injection unit
* Fixed L / D ratio
* Direct hydraulic driven screw
Options
* Hydraulic extractor on the injection and / or compression side.
* Central extractor on the compression side
* Pneumatically operated security door
* Vacuum Pump
* Electronic monitoring of oil temperature
* Electronic monitoring of oil level
* Electronic monitoring of the oil filter
* Customer-specific machine nozzles
* Shutt-off nozzle
* Material feeding systems
* Other special options can be requested.
All models are also available with the FIFO rubber injection unit.
