The TS 7.12 is a high-performance compact media-blasting deburring system for various cryogenic deburring applications of seals and moulded parts made of rubber, plastics and non-ferrous metals.
This compact media-blasting deburring system with a batch volume of up to 12 liters ensures exceedingly precise results for example occasional rework requiring prototypes, large-scale, multi-shift production runs of bulk goods and individually insert molded parts with article-specific feeds.
The compact media-blasting chamber allows short deburring times with excellent precision and low nitrogen consumption. The removable basket ( quick-change basket system ) allows the next basket to be filled while deburring with another one is in progress, therefore eliminating downtime.
Controlled blasting medium feed, exact temperature regulation and two-way blasting during every cycle guarantee exact, high-precision reproducibility of results in all areas of the processing basket.
Double cyclones ensure the de-dusting of the blasting chamber as well as the removal of the used nitrogen gas.
The modern SPS-control unit Siemens S7-1500 allows the storage of a high amount of datasets and ensures the reproducibility of all important process parameters; these can also be retrieved as a CSV file via the optional USB-Interface and transferred to your ERP system for evaluation.
The used blasting medium is plastic granulate; The system can be optionally adapted to work with steel shot in case of extreme deburring requirements.
TS 7.12 | |
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BATCH VOLUME | 1 – 12 litres |
Centrifuge speed | 1000 – 9500 1/min. |
Working temperature tumbling | to -150 °C |
Drum speed | 8 – 46 1/min. |
Control | Siemens S7-1500, 9” Widescreen Touchpanel TP900 Comfort |
Article data memory | 3000 articles alphanumerical |
Acoustic level | 80 dB |
Required power | 4.5 kW |
Weight | 370 kg |
Dimensions machine | B 1400 x H 1870 x T 1260 mm |
Control panel/control box | 800 x 520 mm |
The KME system is a high-performance deburring system for various cryogenic deburring applications of molded parts made of rubber, plastics and non-ferrous metals with a length of up to 500mm with quick-change basket system.
This high-performance system enables precise finishing of molded parts made of elastomers, plastics and non-ferrous metals and ensures exceedingly precise results for for example occasional rework requiring prototypes, large-scale, multi-shift production runs of bulk goods with a volume of up to 30 liters as well as 30kg of insert moldings with lengths to 500mm in article-specific feeds.
The KME allows short deburring times with excellent precision and low nitrogen consumption. It features an automated quick-change basket system ( easy handling ). As a result molded part feeds can be filled while deburring, therefore eliminating downtime.
KME | |
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Batch Volume: |
Bulk goods max. 30liters, individually inserted moulded parts max. 30kgs |
Centrifuge speed: | 1000 – 8500 1/min. |
Drum Speed: | 5 – 30 1/min. |
Working temperature for blasting: | bis -150 °C |
Control: | Siemens S7-1500, 9″ Widescreen Touchpanel TP 900 Comfort |
Artikel Data memory | 3.000 articles alphanumerical |
Required power: | 18 kW |
Acoustic level: | 80 dB |
Weight: | 1.080 kg (varies according to version) |
Dimensions machine: | B 1.420 x H 2.380 x T 2.850 mm |
The JET ROTOR-Series is a very powerful basic drum-type media-blasting deburring system. It is an ideal introduction for the cryogenic finishing of rubber, plastics and non-ferrous metals from small to medium sized batches. It has a batch volume of up to 50 liters.
The system requires little floor space and room height due to its extremely compact construction. The well insulated cryogenic cell is double-walled and consists entirely of stainless steel, guaranteeing a low nitrogen consumption.
The deburring drum ensures the separation of burr and granulate. The external cyclon ensures the de-dusting of the blast-medium.
The modern SPS-control unit Siemens S7-1500 allows the storage of a high amount of datasets and ensures the reproducibility of all important process parameters.
JET ROTOR M | JET ROTOR L | |
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BATCH VOLUME | 1 – 20 litres | 1 – 50 litres |
Centrifuge speed | 1000 – 9500 1/min. | 1000 – 9500 1/min. |
Working temperature for blasting | to -150 °C | to -150 °C |
Granulate material throughput | to 1.5 tons/h | to 1.5 tons/h |
Drum speed | 5 – 30 1/min. | 5 – 30 1/min. |
Control | Siemens S7-1500, 9” Widescreen Touchpanel TP900 Comfort | Siemens S7-1500, 9” Widescreen Touchpanel TP900 Comfort |
Article data memory | 3000 articles alphanumerical | 3000 articles alphanumerical |
Acoustic level | 80 dB | 80 dB |
Required power | 14 kW | 14 kW |
Weight | 1100 kg* | 1350 kg* |
Dimensions machine | B 2900 x H 2100 x T 2400 mm | B 3100 x H 2100 x T 2460 mm |
Control panel/control box | integrated | integrated |
* varies according to version
The drum-type media-blast deburring systems of the ROTOR TSE Premium series are designed for the cryogenic finishing of large batch sizes of tumbler-compatible rubber, plastic and non-ferrous metal parts.
Even very difficult molded parts and seals with batch-volume of 1-30 liters ( TSE M ), to 50 liters ( TSE L ), and up to 100 liters ( TSE XL ) can be deburred due to the precise temperature control of this system.
The well insulated cryogenic cell, which is double-walled and consists entirely of stainless steel, the compact media-blasting chamber and the short processing cycles guarantee a low nitrogen consumption. The external de-dusting unit redirects the exhausted nitrogen back to the cryogenic cell to avoid cryogenic losses.
The conventional refrigeration unit dehumidifies and cools the system when the system is in standby. Large maintenance doors facilitate the cleaning and maintenance of the system.
The internal blasting-media sifter separates dust and burr from granulate and guarantees clean and blasting media.
The modern SPS-control unit Siemens S7-1513 allows the storage of a high amount of datasets and ensures the reproducibility of all important process parameters.
As an optional feature, all process data can be read out via an integrated Ethernet interface and transferred directly to your in-house LAN for further processing and analysis.
TSE M | TSE L | TSE XL | |
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BATCH VOLUME | 1 – 30 litres | 1 – 50 litres | 1 – 100 litres |
Centrifuge speed | 1000 – 9500 1/min. | 1000 – 9500 1/min. | 1000 – 9500 1/min. |
Working temperature for blasting | to -150 °C | to -150 °C | to -150 °C |
Granulate material throughput | to 1.5 tons/h | to 1.5 tons/h | to 1.5 tons/h |
Drum speed | 5 – 30 1/min. | 5 – 30 1/min. | 5 – 30 1/min. |
Control | Siemens S7, CPU 315-2PN/DP, 9” Widescreen Touchpanel TP900 Comfort |
Siemens S7, CPU 315-2PN/DP, 9” Widescreen Touchpanel TP900 Comfort |
Siemens S7, CPU 315-2PN/DP, 9” Widescreen Touchpanel TP1200 Comfort |
Article data memory | 5000 articles alphanumerical | 5000 articles alphanumerical | 5000 articles alphanumerical |
Acoustic level | 80 dB | 80 dB | 80 dB |
Required power | 12 KW | 14 kW | 25 kW |
Weight | 1800 kg | 2300 kg* | 3200 kg* |
Dimensions machine | B 3700 x H 2150 x T 2650 mm | B 3700 x H 2450** x T 4400 mm | B 3700 x H 3000** x T 5150 mm |
Control panel/control box | integrated | integrated | 1200* x 500* x 2000 mm |
*Varies according to version **Height when automatic door is open
The ROTOR TRS series offers drum-type deburring systems for the cryogenic finishing of shape-, material-, and surface sensitive molded parts and seals made of plastics and rubber with a geometric drum volume of up to 700 liters.
The TRS series offers a solution for special applications that involve surface sensitive and fragile molded parts as an alternative to media-blast deburring systems. Depending on individual applications and requirements, the operation can be aided by special additives which stay inside of the system when molded parts are retrieved due to a patented MEWO process. The low space requirement allows the installation of the system in space-limited production lines.
The well insulated cryogenic cell, the compact drum and short processing cycles ensure that nitrogen consumption remains low. The consumed N2 gas gets exhausted via a de-dusting cyclone with non-return valve to avoid cryogenic losses and minimize heat- and moisture influences.
The modern control unit allows the storage of a high amount of datasets and ensures the reproducibility of all important process parameters.
TRS M | TRS L | TRS XL | |
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DRUM VOLUME | 100 litres | 350 litres | 700 litres |
Working temperature | to -150 °C | to -150 °C | to -150 °C |
Drum speed | 5 – 30 1/min. | 5 – 30 1/min. | 5 – 30 1/min. |
Control | Siemens S7, CPU 315 2 PN, DP, 9“ Widescreen Touchpanel TP 900 Comfort |
Siemens S7, CPU 315 2 PN, DP, 9“ Widescreen Touchpanel TP 900 Comfort |
Siemens S7, CPU 315 2 PN, DP, 9“ Widescreen Touchpanel TP 900 Comfort |
Article data memory | 2000 articles alphanumerical | 2000 articles alphanumerical | 2000 articles alphanumerical |
Required power | 6 kW | 12 kW | 20 kW |
Weight | 850 kg | 1000 kg | 1300 kg |
Dimensions machine | B 2300 x H 2000 x T 1500 mm | B 2500 x H 3150** x T 2100 mm | B 3400 x H 3950** x T 2500 mm |
Control panel/control box | 800 x 250 mm or 1250 x 500 x 2000 mm* |
800 x 250 mm or 1250 x 500 x 2000 mm* |
800 x 250 mm or 1250 x 500 x 2000 mm* |
*Varies according to version **Height when automatic door is open